IsiKhokelo esiBanzi kwiiCwatha eziSetyenziselwe kwiBattery Recycling Crushers

Kwixesha apho ukukhuselwa kwendalo kunye nokuphinda kusetyenziswe izibonelelo kuye kwaba yinto ephambili, imboni yokubuyisela ibhetri iye yavela njengomdlali obalulekileyo kuphuhliso oluzinzileyo. Ukutyumza kume njengenyathelo elibalulekileyo kwinkqubo yohlaziyo lwebhetri, kwaye ukusebenza kwabasiki kwizityuli kuphembelela ngokuthe ngqo ukusebenza kakuhle kohlaziyo, umgangatho wezinto, kunye neendleko zezixhobo. Eli nqaku lijolise ekunikezeni inkcazo enzulu yeentlobo eziphambili zabasiki abasetyenziswa kwizityuli zokuhlaziya ibhetri, ezinikezelwe ngeetafile, uluhlu, kunye neenkcazo ezibonakalayo.

1. Abasiki beCarbide beCemented

Abasiki bekhabhide besamente bathandwa ngokubanzi kwizityuli zokuphinda zisetyenziswe ebhetrini, badume ngomsebenzi wabo obalaseleyo wokuphatha izinto ezomeleleyo.

Into	Iinkcukacha
Ukuqulunqwa kwezinto	Ngokuyintloko yenziwe yi-tungsten carbide (WC) njengesigaba esinzima kunye ne-cobalt (Co) njengesigaba sokubopha
Ukuqina	Inokufikelela kwi-HRA89 – 93
Nxiba ukuxhathisa	Inika ubomi benkonzo amaxesha amaninzi ukuya kwamashumi aphindwe kabini kunabasiki bentsimbi abaqhelekileyo
Izinto Eziluncedo Ezingundoqo	Ubulukhuni obuphezulu buvumela ukusetyenzwa kwezinto eziqinileyo ezifana neecasing zetsimbi kunye nee-electrode; isigaba se-cobalt binder sibonelela ngokuqina, ukuthintela ukuphuka phantsi kweemeko zempembelelo eziphezulu

Ilungele ukusetyenzwa kweebhetri ezinomxholo ophezulu wentsimbi:

• Ilothe – Iibhetri zeasidi: Ukutyumza ngokufanelekileyo iipleyiti zelothe kunye neecasing zetsimbi, ukuququzelela ukwahlula okulandelayo kunye nokuhlaziywa kwakhona.
• Lithium – ion Iibhetri: Ukufumana iziphumo ezigqwesileyo zokutyumza kwi-foil yobhedu, i-aluminium foil abaqokeleli bangoku, kunye nezinye i-casings zetsimbi, ezincedisa ukwahlula amacandelo esinyithi.

2. Ephakamileyo - Abasiki bentsimbi yesantya

Izisiki zentsimbi ezinesantya esiphezulu zidlala indima ebalulekileyo ekuhlaziyweni kweebhetri, zigqwesa ekuphatheni izinto ezithambileyo kodwa ezomeleleyo.

Into	Iinkcukacha
Ukuqulunqwa kwezinto	Isixhobo esiphezulu se-alloy yensimbi equlethe izinto ezininzi zokuxuba ezifana ne-tungsten (W), i-molybdenum (Mo), i-chromium (Cr), kunye ne-vanadium (V)
Ukuqina okushushu	Igcina ukuqina kwe-HRC60 okanye ngaphezulu malunga nama-600°C
Ezinye iimpawu	Amandla aphezulu kunye nokuqina ukumelana nemithwalo yempembelelo; ukuchaneka okulungileyo kuvumela iimilo ezinzima

Ngokuqhelekileyo isetyenziselwa ukusetyenzwa kwezi zixhobo zilandelayo:

• Lithium – ion Battery Separators: Isebenzisa amandla ayo aphezulu kunye nokuqina ukucheba ngokufanelekileyo kunye nokutyumza izahlukanisi eziguquguqukayo.
• Iibhetri ezinePlastiki Casings: Iqinisekisa ukusebenza kakuhle kokutyumza ngelixa unciphisa ukunxiba komsiki kunye nokwandisa ubomi benkonzo.

3. Abasiki beCeramic

Abasiki beCeramic bayimfuneko kwiimeko ezithile ngenxa yeempawu zabo ezizodwa, ngakumbi kwiindawo ezinobungozi kunye nezicelo ezifuna izinto eziphezulu zokucoceka.

Into	Iinkcukacha
Ukuqulunqwa kwezinto	Ikakhulu yenziwe ngezinto zeceramic ezifana ne-aluminium oxide (Al₂O₃) kunye nesilicon nitride (Si₃N₄)
Ukuqina	Inokufikelela kwi-HRA92 - 95, iphezulu kunaleyo ye-carbide cutters enesamente
Izinto Eziluncedo Ezingundoqo	Ukuzinza kweekhemikhali okugqwesileyo, kunzima ukusabela ngeekhemikhali zebhetri; i-coefficient ephantsi ye-friction inciphisa ukusetyenziswa kwamandla kwaye iphucula umgangatho ophezulu wezinto ezityumkileyo

Usetyenziso olufanelekileyo lubandakanya:

• Iibhetri ezinee-Electrolytes eziNyonzayo: Njenge-nickel esetyenzisiweyo - iibhetri ze-cadmium, ukukhusela kwi-electrolyte corrosion kunye nokuqinisekisa imisebenzi yokutyumza kakuhle.
• Ephakamileyo - IiMfuno zoBunyulu: Ekubeni bengaphenduli ngezinto eziphathekayo ngexesha lokutyumza, baqinisekisa izinto ezicocekileyo ezihlaziyiweyo, ezihlangabezana neemfuno zokulungiswa kakuhle.

4. Isiko – Iigayidi ezenziweyo

Ngenxa yokuntsonkotha kwezakhiwo zebhetri kunye neengoma, ii-cutters ezenziwe ngokwezifiso ziye zaphuhliswa ukujongana nemingeni enzima yokutyumza.

4.1 Uyilo olusekwe kuLwakhiwo lwebhetri

• Kwiibhetri ze-lithium-ion ezine-multi-layer structures, i-design serrated cutting edges okanye i-edges yokusika kwii-engile ezithile ukufezekisa umaleko - ngo-maleko wokutyumza.
• Kwiibhetri ze-cylindrical, yila izakhiwo zokusika ezijikelezayo ukuze zihlukanise ngokukhawuleza i-casings kwii-cores zangaphakathi.

4.2 UPhuculo lweCutter oluSekwe kwiiMpawu zeMathiriyeli

• Kwiimeko ezinothuli oluphezulu, yongeza uthuli - izakhiwo zobungqina zokunciphisa ukuguga kunye nokungcola.
• Kwizinto ezincangathi, sebenzisa itekhnoloji yokwambathisa kumphezulu wokusika ukunciphisa ukuncamathelisa kunye nokuthintela ukwakhiwa kwezinto.
• Lungiselela ukhetho lwezixhobo kunye neenkqubo zonyango lobushushu ukomeleza ubomi benkonzo yomsiki.

Inkcazo ebonakalayo: Bonisa imifanekiso yabasiki ngothuli - izakhiwo zobungqina, ezifana nezigqubuthelo zothuli okanye imingxuma yomoya ejikeleze umsiki. Kwakhona, bonisa imifanekiso esondeleyo yemigangatho egqunyiweyo yokusika, enokubonisa imibala eyahlukeneyo kunye nokwenziwa xa kuthelekiswa nabasiki abaqhelekileyo, ebonisa ngokuthe ngqo iziphumo zonyango olukhethekileyo.

Kushishino lokuphinda kusetyenziswe ibhetri, iindidi ezahlukeneyo zabasiki betyuli zinamandla azo awodwa. Amashishini angabhekisa kulwazi olukwitheyibhile ezingentla, izintlu, kunye neenkcazo ezibonakalayo ukukhetha abasiki abafanelekileyo ngokweemfuno zabo zemveliso. Le ndlela iya kunceda ekuphuculeni ukusebenza kakuhle kokusetyenziswa kwakhona kwebhetri kunye nomgangatho, ukuqhubela ishishini kuphuhliso oluzinzileyo.